How To: Make a Window Sash Start to Finish | Woodworking Projects

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In this video, we make a replacement window sash for a customer whose original sash is rotten. We go through every stage of construction and add some voice-over to help explain what we are doing.
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#joinery #woodworking #windows #timber #DTJoinery #windowsash

DTJoinery

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Loved watching the process and all the tools used in the process. Thanks for showing it!

XnTium

Nice work. Nice machiery. No home shop can afford any of that commercial machinery.

johnverkler

Well done!
Interested video mate, thanks for sharing

vgsf

Lovely to watch your deft and confident work.

SteveBlackdog

Like the old clamp, don't see them very often in OZ

nigelknight

Thanks for sharing I enjoyed watching you work. Interesting comparison with the UK, putty glazing is now very rare as is single glazing generally only being practised on listed buildings. Can I ask what timber you are using? I like your frame cramp lovely bit of old kit.

johnlippiatt

Wow, great vid! What is the spray you use at the end to clean the glass from the putty? You don't use the magic powder like here in the states?

LogansRun

Nice job. Thanks for uploading.
Two questions…what type of glue do you use? And what “type” of putty? Many thanks!

azul

I also work on sash in the UK, just wondering if the heat of the steam ever cracks the glass?? Also, how wet does the timber get? Does that cause any issues??

GreenSaxon

I hate to be ‘that guy’ but what sort of price would a sash/set of sashes be? I’m currently restoring some old windows which are similar size to what you’ve done. Everyone is telling me to just replace with aluminium windows but I want to maintain the home in keeping with the era. For example, 1 room = 8 frames (4 x top + 4 x bottom), what ballpark figure are we talking? Comparable to aluminium windows by any chance?
Love your work. Thanks for the video!

Dadolaurenovic

Loved watching this! I learnt heaps.
I’m assuming that’s WRC? I’m having a crack at replacing some 100+ year old cedar sliders.
I’m going to use a combination of Cedar and TAS Oak. Cedar for bottom rail and oak for the rest. Do you think that will work combing two species ?

thomo

Lovely work although I’d get an air blow gun before you take your knuckles off on the chain morticer 😂

Filkersons

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