What are the Different Types of Stretch Wrappers? Stretch Wrap Machines Explained

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Did you know that only about 5.4% of the stretch film used each year by businesses in the US is recovered through film recycling programs?

Many businesses waste stretch wrap without realizing it. They either use too much product or don’t take full advantage of its elasticity. As a result, they’re losing money.

How can you be sure your business doesn’t make the same mistake? Make sure you are using the most efficient stretch wrapper for your business’ needs.

Sure, you can grab a roll of stretch film and apply it yourself, but that’ll only get you so far. That’s why there are a variety of hand tools that make the job easier and more effective.

We’ll be covering the hand-saver dispenser, the mini stretch wrap dispenser, and the stretch wrap dispenser, as well as fully and semi-automatic stretch wrap machines.

Hand tools are useful for applying stretch wrap because they add tension control and ergonomics, making for easier, more efficient application. Higher efficiency results in product and time savings.

The first hand tool to cover is the hand-saver dispenser. It looks like a pair of rings that attach on either side of a roll of stretch wrap

This tool is very cheap, super lightweight, and highly portable. It’s great for the worker who has to run around the warehouse all day but doesn’t want to lose track of their dispenser, as it will fit in their pockets.

It's easier on your hands than not using any tools, and introduces the ability to add tension control. With tension control, you can reduce film wastage by achieving higher and more consistent levels of stretch than by hand. You can use a hand-saver dispenser on any length of stretch film, so long as it fits the gauge.

The next tool is a mini stretch wrap dispenser. This is a handle that fits into one end of the roll, allowing for a better grip, and increased tension control. These handles are great for smaller loads because it can be difficult to use one with a long roll of film, as it can become top heavy.

Mini dispensers are also cheap and lightweight, though not as much as the hand-saver tool. Still, the mini dispenser is more portable than our next tool, the stretch wrap dispenser.

The stretch wrap dispenser provides its user with the most effective tension control, allowing them to take advantage of the film’s maximum stretch rate. They are designed with ergonomics in mind, and are by far the easiest on your hands and back to use.

Typically, a stretch wrap dispenser has a long rod or the stretch wrap to go on, with an ergonomic handle at the base. This tool is a little more expensive, but definitely worth it for the increased productivity and reduced product waste.

Hand tools can help boost productivity, but if you need to wrap more than 20 loads an hour, then you need a stretch wrapping machine. You can either go fully or semi-automatic with these machines, and they’re often around the same price.

Semi-automatic machines are capable of dealing with more than 20 loads an hour, but require an operator to do this. The operator places the pallet on the machine, tucks in the end of the stretch film, and initiates the wrapping cycle.

By the time he is back with the next load the previous load is done and he repeats the process. This makes for an easy, efficient process that gives a consistent load each time.

Once loaded, the machine applies and wraps the load on its own.

Fully automatic machines, however, are able to do everything on their own. A conveyor belt brings the load to the machine, where the machine interprets the height of the load, wraps it, then cuts and seals it.

Because every step is automated, fully automatic stretch wrap machines are capable of wrapping up to 120 loads per hour for maximum productivity.

Over at Imperial Dade, our industrial packaging experts have the experience and insights to optimize your shipping and packaging operation. Reach out today for a free consultation, one of our experts will evaluate your operation and work with you to add value wherever they find potential!

Use the Time Codes Below to Skip To the Part of the Video that Interests You:

00:00 What are the Different Types of Stretch Wrappers? Stretch Wrap Machines
Explained
00:40 Types of Stretch Wrap Machines
00:48 Hand Saver Dispenser Overview
1:51 Mini Stretch Wrap Dispenser Overview
2:16 Stretch Wrap Dispenser Overview
3:06 Semi-Automatic Stretch Wrap Machine Overview
3:37 Automatic Stretch Wrap Machine Overview
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