Johnson / Suzuki DF 140 corrosion problem. Read description for whole story.

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  2. Suzuki df 140 115 90 Johnson df 140
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Johnson / Suzuki 0:03:06

Johnson / Suzuki DF 140 corrosion problem. Read description for whole story.

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I had the same problem on my 2003 - I tried to remove the steel plug but it snapped out leaving a hole, so I used a grinder and dremmel to clean the metal back and leave a flat surface (almost flat!) then made a plate from aluminium to cover it, drilled and tapped 2 M4 screws to hold in place. Smothered it in Hylomar Exhaust repair putty then fixed the plate sandwiching the putty between the case and plate to make a seal. dried and painted with black VHT looks good and works a treat

sk
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Common problem. I did a similar fix but I was able to get the steel bolt out by drilling and using a flute extractor. Once it was out I cleaned both sides and used JB Weld. I sealed the hole with a Gold Plug from Amazon. Specifically meant to repair this problem.

sitrucual
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Can't watch the second video because it is "Private."

harveyfloyd