2007 Ford Mondeo Mk4 2L Diesel, Turbo Removal

2007 Ford Mondeo Mk4 2L Diesel, Turbo Removal.
A quick look at how the turbo charger unit bolts onto the rear of the cylinder head on a 2007 mk4 ford mondeo 2l diesel.                                                                                          The exact same engine shown in this video can be found in a  2005 Volvo S40 2.0d. Volvo calls it the D4204T, and used it in the 2.0D C30/S40/V50 range from 2004 to 2012 with only a few minor differences .. The same engine is in the Peugeot 407 2.0HDi and the Ford Focus/C-max 2.0tdci

[prototix]

No need to remove the drive shaft or the subframe for this job. I did this job a week ago and you need to remove the catalytic convertor holder and the 2 bolts in the middle of the exhaust so you can have more wiggle room when you remove the clamp from the exhaust side of the turbo. You can then remove the 3 bolts from the turbo bracket at the bottom and then unscrew the oil feed line from the bottom. After that you can remove the 2 bolts from the intake side of the turbo, and then unscrew the 3 nuts from shown at 2:13 with a long extension and a ratchet and a spanner. You can then remove the turbo with ease. 3-4, 5 hour job max.

25Nm for the 3 nuts holding down the turbo at the exhaust manifold, same for the oil feed line too.

[gaborerdei]

2:14. It's easy to remove those 3 bolts.
2 bottoms nut, long 1/4 extenson bar and 11mm socket. Top nut with a normal 11mm spanner.
Don't need to remove the exhaust manifold.
I did it yesterday :)

[jaket]

Watching these vids made me realise I now never want to become a mechanic as a day job

[boomshakalaka]

hi alan, i have managed to get that turbo off without getting the engine off the car, and without getting the manifold out as well, subframe off, driveshaft off, and 1st cat of as well very hard but doable

[sdgelectronics]

Thanks for the video. Can you show a bit of detail on the oil feed pipe on the turbo and how it might be replaced in situ? It's a common place for oil leaks apparently.

[amana]

0:38 If I have black oily soot exactly where your fingers are, as well as on top of the intake pipe that goes under the egr valve, what does this mean? Where is it coming from? Thanks

[sturlastensholttveten]

I just removed the turbo on the same car, same engine. Did not remove the subframe, nor the exhaust manifold, and "airbox". Took me one and a halv hour, without a lift. 😊

[marke]

Hi there Alan thanks for sharing all these videos it is a great resorce for many DIY Guys like myself. Can you tell me what sensor that is on top of the waste gate accuator is Please. And I hope you have a great Christmas

[aboynamedtom]

0:50 can anyone help, I did not find any washers on the oil feed pipe at the connection to the engine block, it seems the bolt is just screwed in!

[SRSpoony]

so in short its a pain in the ass and a garage job not a simple home job.

[eddydar]

Alan we want you on tv. Why cant tv producers get u a prime time slot. It would be more popular than top gear.

[WędkarzZPółnocy]

hello, in 2:26 you can see turbo covered with oil, i have same on my turbo, is this something to worry about?

[richh]

Alan is the Mondeo 2.2TDCi turbo removal pretty similar? I need to remove my turbo to send away for rebuild

[chrisfranklin]

Hi Alan seen most of your videos really helpful. My question is does the turbo have a gasket where it bolts to the manifold. Ford say it's a flush fit with no gasket. thanks in advance.

[stevenspiers]

Hi ALAN wondered if you could answer quick question my turbo has just gone bang ...and is the euro 4 140 turbo same as the 163 euro 5 turbo do they both fit ..what would recommend fitting a used one from ebay or get a new one .. car has a stage 1 map and is the QXBA 140 engine 2009 ...thanks for sharing this video very helpful

[marke]

Evening Alan can you tell me if the latter MK5 engine is the same set up ? I ask because I have a 2015 HDI Peugeot engine that I need to remove the turbo from and I have looked up all my new gaskets and part I will require for reassembly and niticed the exhaust manifold gaskey only has 4 porh holes ? Thanks

[yassine-wadlaw]

Buenas tardes, hay alguna manera de cambiar el colector de escape sin levantar todo el motor? Gracias

[MyJarrus]

wow thats a lot easier than some other cars like vag group and vauxhall

[neanderthalbc]

hi alan i have a volvo v50 se lux 2007, but my turbo looks very similar to yours i have lost oil and blue smoke is coming from the exhaust and can hear a whooshing sound when revving the car.and can see a small amount of oil from the exhaust side.i have checked all pipes for holes slits etc but all fine.i have removed the turbo and intercooler.but hardly any oil was in the intercooler....the vanes on the turbo look fine.and only a small amount of movement in the fans.. could my seals have gone....if yes can i strip the turbo and replace whatever is needed. thanks alan your a star with your videos.

[garyxperia]

Hi Allan, i have the engine malfunction light come on, on my mk4 mondeo 2L tdci i have hooked it upto a scan tool and its says P003a turbo charger boost control A - limit exceeded - no symptom - pending, could you point me in the right direction for curing this issue thanks for all the great content, Gary