How To Rebuild a KTM/Husqvarna Clutch Master Cylinder

If the hydraulic clutch on your KTM or Husqvarna is feeling spongy or y your clutch master cylinder is leaking, chances are that your master cylinder needs rebuilt. If so, tune in as Charles shows the proper procedures to rebuilding the clutch master cylinder on a KTM or Husqvarna motorcycle.

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[BrettsGarage]

This is making my sunday afternoon project much easier. Thanks!

[watts]

The socket trick was excellent. 9/16 worked perfect on my Brembo.

[sorin.n]

Really liked the socket trick to install the rubber boot. :)

[thecli]

Nice job... I wish you would make it more realistic, and show us the “difficult “ parts, instead of editing them out...

[Tsh]

If I’ve learned anything here, it’s that I shouldn’t have thrown my snap ring pliers through my neighbors yard

[damianomaggio]

At finish the operation can I put the brake liquid from the top altought from the bottom?

[munghini]

What size is the tubing on the syringe vs the tubing on the bleeder screw?Also, I learned the bleeder screw is a 7mm and that none of my toolkits contain a 7mm wrench.

[brianjones]

Ok are you spying on me? I bought the rebuilt kit from rmatv a few days ago and was walking out to do this exact thing to my son's 65 SX when this video popped up!

[proknifethrower]

The tueni 16KTM 500 EXC bleeder valve does not actually have a hole pass through it bleeds at the banjo bolt crush washers only.

[tonymartucci]

Nice video - really helped. My snap ring pliers are junk 😀

[jodylarue]

Do you know of an aftermarket or brembo part for replacing the sight glass windows and seals on the master cylinders?

[kendallpalladino]

now, if the plunger got pulled out of the boot, annd you cant get the boot back on, do you need to rebuild the whole thing?

[maikelnait]

Good tutorial! The fluid will go thru the rag...or?

[carsonwhite]

Where can I find the push rod? the kit I bought didn’t come with it and I can’t find one. 2017 husky FC250 Magura hydraulic clutch.

[JB-thbx]

What is the graphics kit that is on this bike?

[alexcook]

Can you link a rebuild kit for 2014 ktm 85 please

[quentinroesch]

How do i know that if my clutch master cylimder needs a rebuild

[TD_Archery]

Ok question. I have a 18’ fc450. The clutch stop working. Replaced the stock slave with a rekluse one, I can't reverse bleed if the line is hooked up to the master cylinder. If it's unhooked. I can. With the line off I can pull the clutch lever and zero fluid leaks out of the master reservoir even tho it's full. Is that a sign of a bad master?

[MrMaksatT]

You mean KTM, Husqvarna, Beta, Sherco, Gas Gas, Bultaco and TM? Hehe

[IntoOurAdventure]

Where can I buy a master cylinder body?