Broken Deadlocked Vise - Perfect Restoration (I did it again)

I bought this vise pretty much 1.5 years ago together with the other Gressel bench vise I already restored and made a video. I also payed $20 for this one. Since then it was laying aroung in my basement. I always knew that I'll restore this one as well, just because it's a Gressel and it will totally worth to safe it from the trash.
This one wasn't that rusty like the other one, but it was also completely deadlocked. The handle was beaten up and bent. The jaws, some screws and two pieces to hold the spindle were missing. The pin that secures the spindle from turning was broken. Because of all that the spindle fell out. This vise has two threads and two concentric bushings to keep the jaws in place. Talking to Gressel I found out that this method was only produced until 1960, so it's at least 60 years old now. It could be from 1943, as both parts had a „43“ stamped on them. As these original jaws are getting no longer produced, I decided to drill an extra hole between the threads to be able to use new jaws. Gressel was so nice to send me new flat jaws. All the bare surfaces were in really bad condition due to heavy use, that's why I decided to weld up material and clean all these surfaces on the milling machine. I replaced the handle with a new one, but I used the old rounded ends again which turned out great. I later secured the ends with Loctite when reassembling. I also made the two missing screws and the broken pin out of the old handle. I choose to paint the whole vise the same color as the movable jaws from the new Gressel vises are, cobalt blue (RAL5013). I think it turned out very well, the white lettering, the shiny bare spots and the black parts match very well.

I hope you like my work and the video.

Huge thank you to all of my Patreon and PayPal supporters and specially to:

Adel AlSaffar
afreeflyingsoul
David Barker
Gregory
Muzaffer Aksoy
Vince Valenti
Yale Baker
Alan Hanson
alex latzko
Amanda Taylor, Esq
Andreas Mimra
Andreswara Hermawan
Andrew Phillips
Anthony Adams
Arni Bjorgvinsson
audi4444player
Courtney Maleport
Cristian Zorilla
Dan Williams
Dre Gilley
Harper Kim
Hunter R.
JD Smith
Jessica Alexander
Joel Miller
Jonas Richartz
LVE
Marc Cercier
Martin Rønnow Klarlund
Mauricio Pacheco
Mellissa Marcus
Mellissa McConnell
Nick Cannon
Paul Ambry
Paul Mampilly
Risky Deem
Robert Everich
Shikidixi
Trevor Kam
TRG Restoration
웅록 윤

Timestamps:

00:00 preview
00:44 disassembling
02:45 showing all the parts
02:53 cleaning the parts with the parts washer
03:11 removing the old bushings
04:24 sandblasting
05:17 restoring the fix jaw
07:57 restoring the movable jaw
09:45 restoring the ends of the handle
10:37 making a new handle on the lathe
11:48 restoring the spindle nut
13:15 restoring the spindle nut holder plate
14:05 making two new screws for the plate on the lathe and milling machine
15:27 restoring the spindle
16:21 making a new pin for the spindle on the lathe
17:04 making the missing parts for the spindle on the lathe and milling machine
18:12 applying filler
18:52 painting
19:41 showing the new jaws
19:54 showing the new hardened pins
19:57 showing all parts before reassembling
20:09 reassembling
22:26 showing the finished restoration
23:22 final test
23:49 Patreon supporters

Time and costs of this restoration:

I was working on this project for 2 weeks
$20 vise
$20 2k primer
$30 2k coat cobalt blue (RAL5013)
$30 steel for new parts

My camera:
Panasonic HC-V180

If you have any questions about the process, machines i'm using or other stuff, just ask me in the comments. I read them all and i try to reply as soon as possible.

Sorry for my bad english, it's not my language. I try my best to improve my technical english.

Subscribe for more of my content. I'm uploading videos about mechanical stuff, as new creations and buildings and also restorations.

Thank you for watching :-)

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[_spacegoat_]

Using damaged parts to re-make missing ones is a nice touch.

[jsmariani]

One of the reasons his channel is so satisfying is rarely mentioned: excellent video technique. Other Youtubers should take notes. What he does well: High quality camera, steady slow movements, good length of shots, appropriate cuts, good lighting, good angles and closeup use, keeping his body and arms out of the way, sparing and informative use of titles, high quality sound and levels. He also has a clean space and even his fingernails are clean. Kudos.

[coreyhinojosa]

I think most people use the term “good as new” when completing a restoration project, but you cannot say this. You must say “better than new”.

So calming seeing you restore items so masterfully

[Hunts_with_Bow_Original]

If I hadn't watched you restore it, I would have thought it was brand new from the factory. Excellent work!

[DigistarDBZ]

Soon as I heard of all the parts that were stated to be missing, I immediately thought, “oh boy he’s gonna make _lots_ of new ones. 🤩”

[sarcigon]

I like how he lets his machinery do the talking and no backround music.👍

[zerogbot]

He's making "New ones" out of old ones, he truly has transcended

[IratePuffin]

Never thought I’d think a vise was beautiful yet here I am.

[malakinbutobastos]

My grandpa used to say, you can tell the character of a man by the quality of his work. 👍🏽👍🏽👍🏽💪🏽💪🏽💪🏽❤️❤️❤️🤙🏽🤙🏽🤙🏽

[tygoschuurkamp]

Thanks to this channel I can't watch other restauration channels anymore without thinking: 'my mechanics would do this way better'

[Dangleberryification]

24 minutes and 13 seconds of bliss, quarantine finally felt ok for a while.

Thank you

[endutubecensorship]

3:22 Let's appreciate the fact that the sacrificial part meant to remove stuck bushings is beautifully machined and all edges are deburred.

Absolutely wonderful.

[carlinianams]

As much as I love when you Make A New One from scratch, I have to say I really really loved that you made new screws from the old handle. It's making a new one with recycling. It's also nice cause it's kinda like.. you're returning some of the part to itself. It's nice

[HortnBattlefield]

Got my wife to sit and watch this video together with me. She just sat there, quiet. After 10 minutes "This is like therapy!"
So, another member of the family is hooked. One to go. 😄

[_extra]

I don’t know how I got here but I have a feeling I’m gonna watch this guy restore tools for the next few hours or so.

[JulioCesar-vdem]

My friend, you really are a master of restoration. A clean, well-finished job. Congratulations!!

[lockrock]

Everything this guy touches ends up being a stunning piece of art!
His skills, attention to detail and accuracy are second to none and the amount of planning and research that goes into these restorations must be immense.
Keep it up my mechanics, I love your channel!

[jameshunter]

The sheer ability to be able to accurately and precisely take something old and often broken and bring it to a state that would be considered top quality by today’s standards is astounding.

[RaysTrack]

Magnificent. I wish my father had lived long enough to be able to watch this and similar videos. He was a perfectionist; an instrument engineer in charge of all machinery and electronics for Tate & Lyle in London for thirty years and for the Royal Navy in WWII. He was always building and restoring, working to thousands of an inch. He'd have loved this.

[vasilisarris]

It's amazing to know that there are people still left in this world that have a passion to take something old and beat up and make it like new and work better than new like in this video. You're incredible at what you do my friend keep up the great work.