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Metal/Steel Fence Repair - Rusted out rails and pickets
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I didn't see a lot on You Tube about repairing metal fences so after a bit of research and practice, I thought I'd make and post this video. I'm going panel by panel as I repair the rusted fence in my backyard. Each panel takes about 5 hours to refurbish. I do one or two a week. I think I'm on panel #6 in this video.
The fence is made from 1.5" x .060 square tube on the top and bottom. The Pickets are 5/8" x .060 square tube. The 2" square posts were not rusted (I think they're galvanized). This is the 3rd welding project I've done after buying a simple welder on Amazon last year. Tooliom TL-200M using solid .030 wire and C-25 shielding gas.
Please leave a comment with your suggestions on how to do different parts better. I'm always learning.
00:00 Intro
01:33 Setup
02:10 Grinding off the rusted bottom tube
02:57 Grinding off paint and rust at the end of each picket
03:10 Wire Wheel for the end of each picket
04:09 Cutting off the bottom of a rusted picket
04:55 Prepping & cutting the bottom steel tube
07:08 Fitting up the bottom tube
08:11 The welder
09:38 Tacking the ends
10:19 Pulling the middle into shape
11:49 Found another picket that needs to be replaced
12:59 Using my homemade picket forming press
14:06 replacing a couple of pickets
14:43 More novice welding
18:17 Rust reformer and metal primer
19:18 Final look at the day's work
20:02 Time Lapse of the day
20:20 finished results after final painting
The fence is made from 1.5" x .060 square tube on the top and bottom. The Pickets are 5/8" x .060 square tube. The 2" square posts were not rusted (I think they're galvanized). This is the 3rd welding project I've done after buying a simple welder on Amazon last year. Tooliom TL-200M using solid .030 wire and C-25 shielding gas.
Please leave a comment with your suggestions on how to do different parts better. I'm always learning.
00:00 Intro
01:33 Setup
02:10 Grinding off the rusted bottom tube
02:57 Grinding off paint and rust at the end of each picket
03:10 Wire Wheel for the end of each picket
04:09 Cutting off the bottom of a rusted picket
04:55 Prepping & cutting the bottom steel tube
07:08 Fitting up the bottom tube
08:11 The welder
09:38 Tacking the ends
10:19 Pulling the middle into shape
11:49 Found another picket that needs to be replaced
12:59 Using my homemade picket forming press
14:06 replacing a couple of pickets
14:43 More novice welding
18:17 Rust reformer and metal primer
19:18 Final look at the day's work
20:02 Time Lapse of the day
20:20 finished results after final painting
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