Surface Casting Method #1 (featuring Gap Wax)

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Ideal for working on medium-sized projects, this process of pouring a high quality material around a lower quality core creates a highly accurate, yet economical part.

00:00 - Introduction to Surface Casting
00:36 - Laying Up Sheet Wax
00:59 - Introducing Gap Wax
02:13 - Pouring the Core
02:41 - Demolding & Prepping The Core
03:28 - Pouring Freeman 1060 as Surface Resin
04:26 - Demolding Finished Part

This is an updated version of the video originally entitled Surface Casting. We’ve gone back to increase the resolution, correct the color; plus update the graphics and add some clarifying content.

Moldmaking & Casting Videos:

1 - Using Rigid Fast-Cast Urethanes for Casting Both Molds & Parts
2 - Making Flexible Molds with Urethane Rubber
3 - Simple Silicone Rubber Molds (Without a Parting Line)
4 - Two-Part Silicone Rubber Molds (Forming a Straight Parting Line)
5 - Moldmaking With Clear Silicone Rubber
6 - Making Molds & Casting Thin Walled Parts (& Using Color Tints)
7 - Making Two-Part Silicone Rubber Molds with Complex Parting Lines
8 - Tips & Tricks for Moldmaking & Casting Parts with Intricate Detail
9 - Making Simple Multi-Cavity Molds
10 - Surface Casting Method #1 (featuring Gap Wax)
11 - Surface Casting Method #2 (With Brushable Urethane Casting Resin)
12 - Using Fillers & Pourable Foam to Lighten a Casting (& More)

Laminate Toolmaking & Composite Parts Videos:

1 - Laminating with Fiberglass & Epoxy - The Basics
2 - Building a Fiberglass & Epoxy Laminate Mold
3 - Vacuum Bagging a Carbon Fiber/Composite Part
4 - Building a Laminate Tool with Epoxy Paste
5 - Rapid Tool Making with the Repro Laminating System
6 - Making a Simple Glove Mold

Preparing Models, Molds, & Materials Videos:

1 - Prevent Your Castings & Models From Sticking to Your Molds
2 - Weighing & Mixing Resins & Silicone Rubber The Right Way
3 - Eliminate Entrapped Air in Molds & Castings
4 - How NOT to Ruin Silicone Rubber When Making Molds