5 Axis Impeller in 5 Minutes using Mastercams Blade Expert

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Having a bit of fun with this posting. Programming a 5 axis part in 5 minutes. This is a complete Impeller program that includes Roughing, Finishing Blades, Finishing Floors, and Finishing Fillets.

Blade Expert is a toolpath add-on for Mastercam. It is a very powerful toolpath and if you find yourself programming Impellers quite often, then this is a toolpath you should look into. It will definitely pay for itself in short time.

Blade Expert - Use the Multiaxis Blade Expert toolpath for 5-axis machining, specifically for multi-bladed parts such as impellers or fans. Blade Expert is best suited for parts with repeating segments (a segment is a portion of the impeller).

In this video post, I try to completely program an Impeller using 5 axis toolpaths in 5 minutes. To come anywhere close to this time limit, Blade Expert will have to be used. I'll admit, I have to cheat a bit by keeping my toolpath tolerance high and stepover values high as well....this just helps to reduce toolpath calculation time. I still end up with a decent toolpath at the end even with the loose tolerances and high stepovers.

I would suggest programming in this fashion with parts like this. Knowing that if you set your tolerances very tight and keep you stepover very small will result in long toolpath calculation times, it's a good idea to leave things loose until you know you have the toolpath you're after. Then tighten things up, regenerate, and post the code. This strategy alone will save you hours!

If you are interested in trying out Blade Expert, you will have to contact your Mastercam reseller for a demo. Unfortunately, Blade Expert is not currently available in the HLE, Home Learning Edition, just yet. We have made a request to have it added, so fingers crossed it will be included in a future release of HLE.

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Thanks for this video. It was very helpful. First time actually seeing the break down of how to set the parameters for this toolpath. I'd like to see more Multiaxis parameter breakdowns like this one.

caseywolff
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This Mastercam guy is my hero on and I am always extreemly impress with way of thinking and also his personality fits in well with these teachings. Again well done 👍

haroldjoubert
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Thanks for the great vid, can we all mastercam users ask for more videos of multi axis ops please.

robertsoso
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How do you go about setting up the frames, (x, y, z) so the cutter can "see" the surfaces? Or do you just need one work offset and Mastercam does frames automatically? Thanks!

mattkedz
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Ayuda, me sale " exception raised calculation routine" (could not shroud contour)

luismedina
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Hey, please show to setup the vice in 5 axis machining and how to setup stock.

ruhaanali_
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Do blade expert will be able for 4 axis Sir?

culiyolka
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IS THIS POSSIBLE TO LOCK ONE AXIS FOR ALL THESE OPERATION.4.1 AXIS INSTEAD 5 AXIS.
THANKS

torontotooling