Raptor 660 Start Clutch Removal/Install Pt. 1

This is the Removal/Install of the Starter Clutch on on 03 raptor 660. However, These instructions work on 01-05. In this video I walk you through the bolt sizes and best way possible to remove the flywheel, starter clutch and gear. You will want to inspect all components if you plan on re-using them. If you suspect signs of wear I would go ahead and replace it.Make sure to keep areas free of oil that do not need it(Ex. Stater clutch will slip if oil is present) or places that need it (Ex. any gears that are moving) to prevent dry start up ( Helps reduce heat).

[Kevin_Yagoonie]

Thank you for the video 👍 I have to replace a leaking gasket from previous owner

[bryanmcmorris]

Hey man I like that you made a video how to do it but plz do not ever say 5/16 or 8 mm bc one those are 2 different sizes might be really close but if you use the wrong one you will strip the head of the blog and some times that can be a beatch

[ezequiellacayo]

Just ordered my throttle cable, starter clutch and manifold boot should I upload a how to repair video

[deesbimmerchannel]

Ive been trying to tackle the starter clutch on my 09 Raptor 250r. Ive gotten far enough to where im at use of the flywheel puller step. My puller i got which was supposed to be equivalent to the Yamaha puller, ended up being to small of a diameter. WHERE DID YOU GET YOUR flywheel PULLER?

[vazquez]

You gotta see it threw my boy 🤣 that last screw

[devshewitt]

That’s the right one it’s updated bc one u took off are bad from factory!!

[roarkemcgeown]

I did the repair it ran fine for 10mins then the screws snapped again do you think it's just cheap screws?

[jayboogey]

I put mines in the shop to fix it worked for a while and started doing it again is there any starter clutch you can buy that can eliminate this headache in the long run???

[heritagerider]

Could you tell me the diameter of the puller and bolts thread size ? I can’t buy one right now so I’m going to try throw one together with what I have. Thanks

[dashawngoodman]

Hey I have a 03 660 in I need to replace the second gear in shift fork ..is this something I can do at home

[tc.]

i have a problem with my 660R but it wont get the clutch i go new discs for the clutch and it still wont

[Smalltechguy]

So what was the reason behind the changing of your starter clutch? I've watched lots of these and nobody says "WHY" Were you having issues pulling on the starter rope recoil? Was the starter making making a noise when being engaged? Even with the spark plug out of the head was this engine very hard to turn over by hand??

[chrisyoung]

I know its an old video but I have to order one soon. I need 04- 05
Curious what brand and where you bought?

[ilpe]

What size is the middle bold for he flywheel remover? I ordered it but didnt come with the middle part wanted to see if i can find one somewhere

[georgevargas]

How much does it cost to do to do a job like this

[shyneblunt]

Obviously. I could use your help with an 2002 660

[eliasruiz]

Amigo ocupo el vendis y la estrella que ba atras del macneto de una yamaha raptor 660 2001 cuanto vale podras darme una idea plis

[paulbykov]

Is it a reverse thread on the clutch starter?

[georgevargas]

I I just got my grandpa's 66003 starter clutch done and the guy is charging me $600 I think that's too much

[UK]

Real home mechanic's hands....bloody, lol