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JBugs - 1971 VW Super Beetle - Engine Build Series - Top End Assembly
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The top end of our 1800cc stroker engine is ready to be completed so we’re going to prep the pistons and cylinders before installing them on the short block. Then the pushrod tubes, the heads will be set in place and torqued down before the pushrods and rocker assemblies are set in place to complete our long block.
Intro 0:00
Pistons & Heads Preparation: 0:58
Piston Reassembly: 1:07
Piston and Head Installation: 2:54
Cylinder Deflect Tin Installation: 3:40
Push Rod Tube Preparation: 4:00
Push Rod Tube Installation: 4:23
Cylinder Head Installation: 4:34
Cylinder Head Nuts Installation: 4:53
Cylinder Head Nut Torque Sequence: 5:15
Rocker Assembly Installation: 5:30
Valve Cover Replacement: 6:30
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Tools used in this video:
Piston Ring Compressor
Linesman Pliers
Snap Ring Pliers
Torque Wrench
15mm Socket
6'' Extension
Clutch Alignment Tool
Flathead Screwdriver
Chemicals Used:
Aviation Sealant
Parts Cleaner
Assembly Lube
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The parts used in this video are:
AA 88mm Piston & Cylinder Kit (31119806988TWAA)
85.5mm VW Cylinder Shims (21-6040)
90.5mm VW Cylinder Shims(16-9529)
VW Cylinder Deflector Tins (311119317A)
EMPI GTV-2 Dual Port Cylinder Head (98-1334-B)
EMPI Stainless (8531)
VW Pushrod Tube Seal (113109345A)
Hardened Valve Lash Caps (4006)
VW Chromoly Push Rods(4034)
Rocker Stand Shim Kit (21-2310)
High Ratio Rocker Arms (21-2164)
NGK D8EA Spark Plug (D8EA)
EMPI Stainless Steel Valve Covers (16-9470)
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Videos are intended for entertainment purposes. Factory specifications should be followed when performing any task on your vehicle.
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