Audi A5 Avant & Sedan (2025) PRODUCTION LINE - full process

Audi has commenced production of the new Audi A5 Avant and A5 Sedan in Neckarsulm, highlighting the brand's dedication to efficient and sustainable manufacturing. The modernized facilities incorporate advanced production processes that significantly reduce energy consumption and promote sustainable water use. Audi's "360factory" strategy aims for net carbon-neutral production by 2025, utilizing more efficient lines, increased automation, and innovative technologies to meet the highest quality standards.

The introduction of the new Audi A5 family, based on the Premium Platform Combustion (PPC) with partially electrified drive systems, marks the largest start-up phase in the history of the Neckarsulm plant. The updated paint shop features energy-efficient processes that save up to 140 kWh per vehicle. Additionally, a new paint separation method allows for over 90% of the filtered air to be reused, significantly reducing the need for fresh air conditioning and eliminating the use of fresh water and chemicals. These measures underscore Audi's commitment to minimizing environmental impact.

Neckarsulm leads the way in automation within the Audi Group, with over 80% of material volumes in the body shop now provided automatically. This includes fully automated installation of all add-on parts, enhancing fitting accuracy and minimizing external influences. Quality control has been enhanced through inline measurements and the use of augmented reality (AR) for inspections. These advancements ensure continuous, high-quality production, positioning the new Audi A5 as a benchmark for modern automotive manufacturing.

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✅ Source: Audi

00:00 Body Shop
06:26 Paint Shop
11:24 Assembly Line

[SStrunks]

Hats off to the drone pilot capturing this with the chassis moving along the line and all the automation going on. Amazing work.

[mauri]

It looks like a sci-fi movie. Truly stunning technology

[GibSonLoGic]

How the hell have we humans managed to produce such a beautiful advanced state of the art facility like this. Wonderful process to watch.

[vlabmw]

i can watch this all day.... in fact, I'm doing that right now.

[fleuger]

Great footage of the manufacturing process. I wish they'd bring these A5 Avants to the US., so beautiful.

[manuelsilva]

Excelente viatura A5 Avant.
Vai ser um enorme sucesso a todos os níveis mundiais!
FORÇA Alemanha 🇩🇪.

[АлександрКоваленко-дпб]

Инженерам, конструкторам и рабочим AUDI, спасибо за прекрасные автомобили
Александр Коваленко, Россия, Омск

[ThatguyRangs]

😢 I literally am in love. I cannot wait man.

[adamwnt]

My next car ❤
Ps: coming from an Audi A3 and could not be happier.

[Peaceiscoming]

Idk what these clowns are talkin about, this footage is awesome

[pranaiparthiban]

That was one helluva video. Much appreciated!

[Martsvids]

I did the factory tour at ingolstadt it's fantastic, I have an a5 myself and it was incredible to watch them build others, it's fascinating.

[RobKunst-rq]

Wow. Nice to see the assemblage. Beautiful car as well.

[ich]

Sehr interessant und absolut schönes Auto 🥰🥰🥰👏🏻

[JG-sherminator]

Recently took ownership of a 2024 SQ8 and the dealer concurred with a sizeable paint anomaly below the clear coat that we discovered near the front passenger handle. Plain as day to us all so I'm not sure how it was cleared at this level (10:45 in the video). Needless to say, the dealer 'contacted' Audi but we never heard back as to what they were prepared to do for us on a $141K vehicle (Canadian $). I swear, no one gives a crap about anything anymore (referring to the dealer). This video is fine I guess. I'm just venting.

[oneeetwooooothreeee]

And of course, we can see only "chaisis" production but not the other parts, most vital.
For you, saying that nobody works there, that's wrong, everything later is done mostly by humans.
All the electronics / engine / interior integration stuff are done by humans...

[مصطفىالجبري-كك]

سبحان الله الخالق العظيم من علم الإنسان ما لم يعلم، لا إله إلا الله محمد رسول الله

[gennaroriccio]

In Italia x pochi adepti! X il resto bravi in polpaghen

[captayannis]

Why did they made it look like a Ford Focus?

[PaulEdwards-sx]

Except the new A5 is really the new A4.