D3O Diablo armour review

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There are only two timelines in the world of motorcycle armour. There’s that period before D3O came on to the scene. And then there’s the new era post the launch of D3O.

Before D3O came along armour was large, heavy, cumbersome, and not very comfortable. Look today at some of that armour, and it seems impossible that we were able to walk to the bike and back when wearing it. And, of course, with the technology that was available back then that armour wasn’t necessarily all that protective.

D3O changed the landscape. Even though that early D3O armour now looks crude compared to the latest stuff, it was always so much nicer than what went before.

And then, about four years ago, there was another paradigm shift when D3O introduced Ghost. And at the time Ghost was extraordinary. Here was flat armour that looked like its most useful function would be as a beermat. But it was proper armour. Initially, it only came as Level 1, but a year or so later it was released in a Level 2 configuration. In its centre, Level 2 was thicker than Level 1, but it was still a lot lighter and thinner than a lot of traditional Level 1 armour.

For us, the greatest impact made by Ghost was in jeans. Particularly in its Level 1 format it allowed you to wear protective jeans but without those bulging kneecaps that were always such a giveaway that you weren't wearing your Levi's. With Ghost, nobody could ever tell that you were wearing protective jeans. More importantly perhaps, as the rider you couldn’t really tell you were wearing armour either.

For us, jeans were where Ghost worked best. Now lots of manufacturers also put Ghost into baggier trousers and jackets. And whilst this undoubtedly aided comfort, we were never convinced that Ghost was the best solution in looser clothing. And that was because it’s so mobile that it could move around, such that if there was an impact one could not always guarantee that the armour was in the right place.

Now Diablo may not look massively different to Ghost. And of course, as always, making incremental gains to a product that is as revolutionary as Ghost was when it first came out was never going to be easy.

But the technical gains are significant, as are the improvements from the wearer’s perspective.

Now we are not nerdy, technical people here at Motolegends. In fact, if we are good at anything it is breaking down complex messages, in order to communicate a product’s strengths and weaknesses. I suppose we could get D3O to provide us with a ream of scientific mumbo jumbo. I could even pretend that we understood it. But I don’t see the point. All D3O has told us is that this new armour is made using soft, free-flowing IM material. And we are told that this means it incorporates some of the same technology used in traditional D3O armour.

Anyway, there are, as far as we’re concerned, four real key benefits to Diablo.

First, it is so much more breathable even than even Ghost. Almost 40% of the surface area of Diablo armour is open. That is to say see through. And what this means is that it’s going to be incredibly breathable. And that’s a huge benefit whatever gear you’re riding in, and whatever kind of riding you’re involved in.

Be it boiling hot or freezing cold, we need to be able to sweat.

In hot weather, sweating is vital as part of the body’s natural mechanism for cooling itself down. If our sweat in its liquid state cannot effectively escape from the surface of the skin and transition into a gaseous state, evaporative cooling cannot take place. The result will be that we just get hotter and hotter. Now clearly the clothing we are wearing has a huge part to play, but potentially so does our armour. If our sweat cannot pass through the armour, the cooling down process will be impeded.

It’s the same but different in really cold conditions. Now we sweat all the time in all weathers. Even on a cold day it could be that you are working hard on the bike generating your own, internal heatwave. Or it could be that you're loaded up with mid-layers to insulate body heat. This is what we tend to do when it's cold, but wearing these layers will raise your body temperature; and so the amount of sweat coming to the surface of your skin will increase. If this sweat cannot escape, your base garments will become wet.




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Great review, thank you! I will be upgrading my armour as soon as these hit the market here in Germany.

matusknives
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Fantastic, thanks Chris.

Also looking forward to seeing Sas-Tec's new TF (tripple-flex) 103 this summer. Also L2 but thinner (8 vs 9.5mm) lighter, breathable and, flat. Like ghost but no backing material, so more flexible.😘

gregsmith
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Around 8:40 you mention the outline of Diablo being less than Ghost due to its softness and pliability, but then don't actually show Diablo inside of the pants.
The protective benefits of Diablo L2 are clear, but I'd really like to see the visual difference side to side.
Additionally, will Diablo also offer a back protector in the near future?

illietw
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I never saw the attraction of the Ghost Armour. It was a marketing gimmick for people who didn’t mind not having armour. It didn’t give proper coverage of the joints due to it being flat and not enough of it. Just try wrapping it around your joint and see how much cover it does’t provide. Now D30 have just confirmed that by making it defunked.

nickfrancis
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Awesome review. I just upgraded my jackets last year! Time to revisit this again? Great review!

chriscarbaugh
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It's great to see the progress in development, but that big ass Sas-Tech knee on the far right is the only thing you really want to take a tumble in. I have. Broke a rib, but my hips and joints were fine. Not even a slight bruise. Next step will be an airbag vest for me, probably.

If you're waring jeans, because you spend a lot of time off the bike throughout your day. These are probably the best. But there is a trade off with the size of these vs. an almost totally enclosing knee pad like the Sas-Tech.

whatsgoingon
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Thanks for the D3O Diablo update. Nicely done.

lenluksa
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Good morning.
Loved the video.
🙏🍩 Love from Scotland 🍩🙏

Captain-Donut
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Got my self a set for my trialmaster.
thanks Chris 😊

RanMachlof
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I have the stock Klim Marrakesh jacket and I love the comfort and breathability. I've been intending to upgrade to better armor. Diablo sounds like a great choice. Thanks for the info.

PS - I'm in the US and my local motorcycle shop doesn't provide the Yorkshire Gold tea that I drink at home. 🙂

LibertyEver
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Thanks for doing this thorough rundown. I'd read up what little D3O has revealed about their new armor, but it was pretty bare.
Any hope of a level 2 Ghost/Diablo back protector? I love their level 1, and tolerate the Viper level 2, but would love to just have one great, breathable back protector.

ReQuiem_
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Is it really TWICE as protective? The data sheets from D3o suggest their L1 armour passes that test easily and would almost pass L2 where as the L2 armour passes but not by such a magin. Unless I misunderstand (possible!)

rickmosser
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Phenomenal review from a moto nerd pro. Love this guy.

Kevin-pxso
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Do you think Rukka will adopt this new technology for the bespoke D3O they use in their jackets?

dibbledobbledodaday
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Can i ask a radically stupid question, if im unfortunate enough to have an accident and the protector does it job, assuming the clothing, jacket and pants survive, will the armour need to be replaced? In other words is the D30 ( new or older model) a one time use after an accident?

danthechippie
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You don't have a diablo back protector on the website. Is that something that will come in the future?

thomasskinner
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Hi Chris, great review. I have Klim Marrakesh jacket and pants. I fitted ghost level 2 armour to it. I like the idea of the cupped shape of the Diablo, as I find the Ghost armour does move about. Would it be worth up grading to the Diablo? Does it fit comfortably in the armour pockets? I'm in Australia.

Martin-ebc
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Maybe just drill a few holes into the ghosts? Probably won’t make a difference in protection…

os
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Talking about cold conditions, it also provides a second benefit: Air gaps. Anyone who lives where it's super cold in the winter will tell you it's not just about adding layers but air within and between those layers. Nothing insulates like air, haha.

TheOnceAndFutureDoug
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Would the Diablo be a straight replacement into like the knee & hip pads on the Spidi Jeans?

cpuuk