Making zero clearance table saw inserts

Showing the steps for making a zero clearance table saw insert

[benbrown]

The amount of thought and detail you’ve put into each of these projects is nothing short of exceptional, thank you! I am one who will build just about anything rather than buy it if I can figure out how it goes together, and your plans make that almost easy!!! I’ll be purchasing a few of your plan sets for sure!!!

[tobyheisler]

7yrs later and still helping people with this video. Thanks so much for your meticulous attention to detail.

[matthiaswandel]

I have push sticks. I never need to use that horrendous gripper. The idea of pressing down over the blade with my hands as close to the blade, as the gripper requires, gives me shivers.

[Texascarnivore]

Love the care you take. Even with something a lot of guys see as not important. The varnish the pin all show that you care. It shows the mark of a craftsman

[joevannucci]

Matthias, your videos are models of how to do it. Clear, concise, efficient, accurate, and realistic.

[TomGlander]

I'm sure you pay SO much attention to the negative comments and those who have a better way to do anything and everything, but have ZERO videos of their own that help anyone. Yea, I thought so. Keep 'em coming. Great videos, really appreciate the insights you provide. 

[BrookNBones]

My grandfather was a carpenter and wood worker for over 50 years and I have to say even after all the things I learned from that man I still find it interesting how many tips and tricks i pick up from your videos.

[bodgerdavesumner]

You often check what the other guys have done, but then you go the extra couple of steps.  Always great to watch.  Keep on doing what you are doing.

[scottgould]

Matthais. I’m an old journeyman carpenter and you did a great job of explaining all the details on how to do it right. Thank you

[bobmedic]

Just my opinion. Whatever works for you. I like your videos and watch them all the time. I have gotten lots of good information from them. No insult was intended.

[jons]

Matthias as usual awesome video.  I think you may have missed your calling building space shuttles.. Your accuracy and dedication to getting something just right always humbles me!  Thanks for the video.

[michaelroof]

The things you make amaze me. I live in a family of engineers, one software and one aerospace. Your level of enginuity is a gift. Not all things are taught in school. Keep sharing!

[mjb]

coat both sides to make warpage "less likely". That's the part that people never hear, LESS LIKELY. Great video. I was just thinking about making an insert and you video caught my eye and showed me everything I needed to know. Thank You Matthias.

[cegodsey]

I had to show this to my wife. She complains that I put too much thought into things and I should just do it. She says it's because I'm an engineer and what she can do in 30 minutes takes me a day. When you get to the part of taking 5 thousands off, she couldn't believe you used a gauge to determine the distance. YAY! She no longer thinks I over think things (well she does, but has much less to complain about after seeing this.

[dichotomy]

I appreciate and enjoy your very helpful videos Mr Wendel.
I began a new job at a Finish Carpentry shop a while back where I am building custom cabinetry, doors, gun racks etc.
Your info and advanced technique is very helpful.
Thank you.

[arcadeuk]

I would have never imagined how versatile a saw table was until I watched your videos. Great work as always! 

[samseward]

My used table saw came with an aftermarket zero clearance insert but it was a little chewed up and I like mine to be as close to the saw blade as possible. It fit perfectly, unlike the factory insert, so I was able to use it and a pattern bit with my router to make a new one, so it depends on what you're starting with.


I definitely like the idea of the spline in the outer end and will incorporate that into the next insert I make, which will be a 45 degree one. Your 30 degree insert inspired me.

[borjonx]

Very clear, concise and calm description/info. Thank you for posting this 3.5 years ago - I just found it tonight for the first time & then subscribed - very well done sir.

[XCyclonusX]

Creating a zero clearance table saw insert.
step one -- Make sure you have a zero clearance table saw insert. You'l need it for step 3 and 4.

No disrespect intended. It just reminded me of a video I saw once when someone was showing people how to make their own anvil and right off the bat he said first you need an anvil.

You're the king Matthais. Keep up the fantastic work.

[liveencourage]

I am just now putting a woodworking shop together. You are an excellent teacher. Thanks.