We Created The Ultimate Rust Removal Machine

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This project is about removing the rust from metallic square tubes and various other metals. Several materials of metallurgy are oxidized when they are remained unused for a period of time.

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Well, the casing needed to be made with an exit for the vacuum cleaner!

Pistolero
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Love the idea, but this one needed a lot of bugs worked out.
After 4 passes there was already a wear pattern on the wire brushes. The whole motor could have been clocked 15-20 degrees to ensure all brushes made contact.
Feeding was from the wrong side and double feed rollers should have been used.
A dust shield with vacuum port would help keep a user healthy.

grizz
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Now you need a rust-dust removal machine. Better get building one!

jonathancook
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Absolutely great job, a nice idea and a lot of work. Congrats !
The construction is craftsmanship at it's best. You know exactly what you are doing !!

foxwhiskey
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Like a wood planer for metal retooled for rust removal. Great work as always. Just needs a rust/dust collector on the entry side of the device.

officecrazy
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I am always very happy to see when you upload a new video, I love your machines and they inspire me!

The idea of the dust remover is very good. You could even adapt it to a surface grinder or polisher as others already said. Even if I consider you my masters, I would like to make 2 recommendations:

1: You really should add a dust collector. It just has to be a sheet dome with a connector to a vacuum, but you have to care more about your health, and also the flying rust increases the pace at which metal rusts in your workshop.

2: Don't torch the wood while you grind it. Sawdust is extremely flammable and one enough wood dust volume has filled the air it's gonna create a huge fireball.

Lovely video as always, greetings from your biggest fan.

emperadorromano
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Дай Бог вам здоровья, средств и бесконечных идей! Радует что Родина не обделена самородками как вы! Удачи!

newremont
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Love the vids. If I could make an editing suggestion, it would be much appreciated if you filtered out some of the high KHZ noise, maybe 8khz and above? It's especially harsh in the fast forward montages.

bergeronstudios
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Can you please tell your camera man that not EVERY shot needs to be done with a moving camera? The whole video has a nervous appearance. This is not an action movie! (same goes for the music btw)

dermozart
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Love your builds, thanks for sharing them! 👏
A hopefully useful tip: spring gas cylinders are often mounted upside down (as much as possible) so their oil lubricates the seals. Makes the gas inside last longer; looks odd but works better.

gf
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Ok you rocked on this one... It blow my mind.

robsonserafin
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Plasma drill press was new to me. Cool.

Thejakegee
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Cool build
I'm def seeing a shop vac dust collector in the future

atVVV
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Glad to see you've finally built one of these. I saw one of these being built years ago though it had 3 sides of wire wheels at about 9 inches wide and was adjustable. The guy used nothing but rusty metal and was onrle of his first builds. If your using rusty metal building yourself one of these is definitely a must ..nice one extreme

giggitygiggitygoofg
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20:10 would love to see his face reaction getting smothered with all that rust :D Nice work!

dc-zkth
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I’ve never seen someone chamfer like that. What a bloody time saver!

freestyla
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* 20:59 I think you should move/add another feeder mechanism to the "input" side too, so the beam is feed into the brush at an consistent angle, so you don't get that un-even spot in the beginning, and it can be feed with even speed so 21:56 the brush patterns 22:04 is even.
* 21:35 Maybe also add some bearings & some support structure in the "non-engine" side of the brush too, so it doesn't wobble as it does sometimes...
... 23:20 WOW it even wobbles with wood & you're barely scraping the surface, I thought it was only with "too hard" things or "too much pressure" put on the brush, yeah it definitely needs some stabilization there.
* 24:03 Well.... that is ONE way to solve the "saw-dust problem"... now it's an "ash-dust problem" ;P
But this is still a great first version! 👍

sebbes
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Следующее видео: вытяжка для этого станка. А так классная работа👍

MadebyBelarus
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you can install another actively moving roller on the oposite side with a v-belt, also can do a square like housing from the dust side that ends up into a vacuum. If you do these 2 mods you will have the ultimate rust remover machine

alexakos
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Some dust collection would be great 😃👍

rolifoldes