Make Forged Carbon Fibre Parts Using Compression Moulding

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In this composites video tutorial we demonstrate how anyone can make solid, high performance, forged carbon fibre parts using a two-part compression mould.

In the tutorial we use a two-part compression mould made using a special epoxy casting resin and a three-part mould using a conventional FDM 3D printer. Throughout the tutorial, we use the materials included in the Forged Carbon Fibre Development Kit from Easy Composites.

Forged Carbon Fibre Development Kit

Full Project Details

[SuperfastMatt]

This is the kind of video YouTube was made for. Now I have to find something to make out of forged CF...

[applefanXXX]

I'm so glad the kit is actually reasonably priced. Less than £60 for an "everything you need" setup is much better than I expected!

[curtisfoster]

I've watched these guys' videos for years, and have used their awesome product line here in the US for my drones for years, and am SO grateful! Such an incredible operation, combining training and entry level packages to get in the game. Shipping costs can be a monster, but I don't have to buy everything in 5 or 50 gallon drums like some companies require, so it works out better for us. Thanks guys, love doing business with you all!

[Dankwheelie]

Super fascinating, thanks for sharing the process!

[lonniecrook]

Does anyone but me marvel with this guy's delivery? He never says "um" "uh" "you know" "like", just straight forward perfect use of the Queen's English. It's rare these days to find anyone that speaks as well as this man does.
Great job, great video!

[SpikeTheSpiker]

Dude, at first I was like this is an advert for a company. But the fact you put such detailed instruction on use is what enables people to try these for themselves / start researching.
Genuinely looking forward to the testing, as someone just generally interested in engineering/design, but with no formal education in the area. This is pretty cool.

[Eight]

I'm shocked at how well these came out! I'm really looking forward to the strength testing video as I think that will be even more surprising! Well done done guys, great video!

[PostalTwinkie]

These videos and the kit cost has opened an entirely new World! With a 3D printer and your products you legitimately have a small business.

[Nuovoswiss]

I really like the level of detail given here. So many things normally get tied up as "proprietary trade secrets" that no one ever learns about. As someone who's done research work with chopped carbon fiber composites (look up geopolymers for high temperature use) I'd say to try out planetary, high-shear mixing with ~3mm chopped carbon fiber to make castable materials. After a few minutes of planetary mixing, vibration will allow the composite to be easily poured/cast to shape.

[MekanysmGaming]

I have to say that you guys are absolutely awesome! Always enjoy watching Paul explain different processes with such detail. Would you guys ever consider doing affordable online classes that are even more in-depth? I think that is something that you'd be able to, not only be even more precise, but also give some kind of ''progress'' for the viewer Maybe even adding some kind of ''forum'' threads with the classes which makes it possible to talk with other students and help each other. If you ever do that, let us know on Youtube, I'll be the first to enroll :)

[wdog]

I’m trying to start a side business building composite model gliders and your channel is a wealth of invaluable information already so thank you! Two things I’d love to see:

1. a video dedicated to surface finish and techniques for painting parts in the mold.

2. A USA based warehouse to purchase your products or cheaper shipping options to the states

Keep up the great work!

[tyebraun]

You guys are a miracle for people with the desire to learn composite work. I can’t wait to see your clear coating video!! That is something I’ve always fought with!

[gunsmoke]

I have a 3D printer. Using it to make strong, functional parts with it has always been a struggle, i feel like this will be a match made in heaven.

[dejayrezme]

Wow this is so awesome. Thanks for showing a 3D printed 3 part mold that seems like a really awesome way to build certain parts you'd normally need to machine or weld.

[Stealthamster]

This whole series is my comfort watch.

[HobbyPackRat]

Such good videos as always! Clear, concise and full of tips and advice. Brilliant.

[anusficker-hwxe]

i myself am a foundry pattern maker, but i see myself learning a lot from these videos. the mold making video has really inspired me to try some new tricks!

[gamerscomplete]

The way marketing should be done. The product wasnt shoved down our throat at any point, he shows you the product and spends the rest of the time teaching us something. Obviously im going to want to purchase their product, I wish more companies could figure this out.

[マタタビ工作室]

I watched your video and got some great tips for making forged carbon.
I was having a really hard time releasing types.
However, when I compressed the cling wrap I use in the kitchen by putting it in a mold, I was able to release it surprisingly smoothly.
No tools were required and it could be opened by hand.

I believe this is the smoothest method.

[ElectricFuture]

Absolutely top notch content. Excellent presentation, explanation, and examples. Very interested in creating some carbon fiber parts from 3D printed molds, and when I do, you can bet I’ll be buying from Easy Composites. Bravo guys.