Vauxhall Vectra / Zafira 2.2i Z22YH Fuel pump repair P1191

Step by step guide on how to repair the Fuel pump on a vauxhall / Opel Z22YH Engine. this engine is in the vectra, zafira and some other models. The most common symptoms are Fault code P1191 stored in the engine ecu, vehicle cuts out under load & going into limp mode.. wont rev over 3000 Rpm

Any Donations to help Support my Channel are much appreciated.

New Genuine Fuel pump part no. 93174538

Tools :

I use ATF oil to refill the pump which I find works perfectly ok, some people may have different opinions.


Check out my other Vauxhall / Renault videos :

DISCLAIMER: Links included in this description might be affiliate links. If you purchase a product or service with the links that I provide I may receive a small commission. This doesn't effect the price you pay!

[neilhampson]

Another informative video. Its great when people share their skills and Knowledge. All you need to do now is remember Where you put it when you get a broken Vauxhall. I can't see it sitting on the shelf for long😂😂🍺🍺

[ing.joseeugeniogonzalezmot]

Excellent video and tutorial to repair this type of pumps, thanks for taking the time to share your knowledge.
Can you tell me the specification and type of oil with which the pump is filled.
And the type of liquid to clean the parts.
Greetings from Mexico.

[abubakarhassan]

I have my technique where I dont need to remove the ball bearing seal. I top up the pump with oil through the oil seal. By the way, I dont use ATF cause it has friction enhancers. Rather I use 70w50 oil gear. Its hydraulic as well as lubricant

[predatorpredator]

C’est quoi comme huile qu’il faut mettre ?

[klauskleber]

Hi
Im almost done with my repair. Just waiting for the oil.

Tell me ur experience
How long km does the pump worked after the 2nd repair.

Thx

[herold]

Why ATF….Oil…I think it needs to be 80W-90 gear oil ?😮 Thatś new to me, it says everywhere in the Videos and in the information sheets.Gear Oil-90, I think Interesting…

[andrewgalliver]

Hi, thanks the video. Really helpfull. Our Vectra runs just like it used to. Would you mind giving me some advice on how to remove the rubber air bleed bowl from the underside of the pump housing please. I'm reluctant to start wrestling the cover off before i know whats coming. There's a drip coming from there and i hope just replacing the small rubber bowl that comes with the seal kit will solve the problem. Also, do you know what the other black 'O' rings is for? Thanks in advance. Andy, Swindon

[CosmicPrawny]

Currently got one of these in my workshop. Can't get a pump. Do they have to be timed up once replaced?

[michaelglackin]

I followed your video about changing a timing belt and water pump on a 1.2 Renault clio. I have to change rocket cover gaskets so i was going to set the valve timing but it give two different feeler gauge thickness . 1 is for camshaft with groove and 1 for chamshaft without groove. How would i know which camshaft is in my car. Thanks for any help.

[HardcoreLifeOB]

Can anyone Tell me how i fill it with oil without Air? In english For Translation or better in German :) ty For the Video tut.

[PeterDawber-lf]

Nice video.
I gave up trying to drill out the ball bearing and instead ...
(1) bench-drilled a new parallel 5mm hole close to it
(2) cut a new thread by hand with a self-drilling roofing screw (the galvanised type with a hex-head that comes with a rubber O-ring)
(3) cut the pointy end off the screw

Question: Like you, i've got the black O-ring left over from the repair kit! Where is that supposed to go?

[jens]

I repaired my hpfp and the membranes have been fine, but the oil seal (shaft seal?) keeps om getting pushed out after about 2 weeks. Have anyone had the same issue ? I used ATF as oil.

[tanya]

I followed all these steps but the oil seems to have disappeared now! 😢 any ideas why?

[PufferJacket_]

@diydaly @abubakarhassan6926 - guys, I need to get mine repaired.
Do you guys have a shop I can bring my car down to please??
Thanks