Fuel Tank Removal | Ford F250 / F350 7.3L Powerstroke Diesel

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This video will show you how to remove a fuel tank from a Ford F250 / F350 7.3L Powerstroke diesel.

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Thanks for the video - here is some shortcuts that I have found by just doing mine (2000 / crew cab/ short-bed). I did not remove the tank, just dropped it down to change the screens and a new pick-up: (A) Jack-up the back of the truck as high as safely possible. I used almost the top of my 6 ton jack stands (stock, 2wd truck). (B) Instead of trying to take the hoses off to the filler pipes, remove the filler assembly from the bed (3 - 7MM screws inside the filler door) and the hose clamp that holds it to the frame. You can ether remove (it will be easier being loose) or not. (C) Place a milk crate or something kinda close to that size at the rear of the tank, Jack toward the middle. (D) Undo the straps as outlined in the video. (E) Let the front of the tank down using the jack. As the tank drops make certain that your fill hoses and filler neck slide toward the tank. You should get enough slack to rest the rear of the tank on the milk create. I did undo the larger hose but you may not need to. (F) disconnect the sending unit wire at the connector on the frame. A small screw driver pushing down on the connector tab will help. There are two other hoses front and back that just pull off. (G) With the front of the tank on the ground and the rear on the create I DID NOT have to remove the fuel lines. Just unscrew and pull out.

wuptedo
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Excellent video I appreciate you calling out bolt/socket sizes

tuber
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Thank you uploading the video… you saved me money… 🙏

GuadTV
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There is also a front and rear vent line that hooks to a metal line on the body. These are really easy to just pull off. (No clamp and a single barb connector.

BorkToTherd
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nice video.. i was thinking the board on jack to support tank as well.. good job. too much wind on that day. :)

carl
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What is penetrating catalyst? Is PB blaster good? Works on rubber and rusted bolts?

tkjazzer
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Is there an under body shield on this to lower as well?

tkjazzer
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Doesn't lowering one half cause tension on the remaining two strap bolts? Can you ruin the bolts that way?

tkjazzer
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I've done high pressure lines, oil cooler and dipstick tube and by far this was the hardest to do of all of them. Kicked my butt.

johnnunya
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Is penetrative catalyst a fancy word WD40?

eazyface
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What were the sizes of the disconnecting tools sir

manuelrapalo
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Grateful for the video, but not showing the actual line removed with the tool is kinda annoying bruh…

Warriorkyle
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Pleas drop the "catalyst" word, it's a lubricant, not a "a substance that increases the rate of a chemical reaction without itself undergoing any permanent chemical change". Also, be aware that the chemicals in the spray lube may damage some types of "rubbers" and cause them to become weak.

Rem
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How do you restart the engine after you complete this job won't they have some air in the line what is the procedure

dantheriot
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i habe a f 250 7.3 cant get the sending unit nut back on

jenesiscox
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Does fuel spray everywhere when you disconnect the lines?

technicaltrucking
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I think my 2000 bolts are 1/2 inch.

Update, I took them out and measured them with calipers. They do seem to be 13mm.

markdstump
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penetrating "catalyst"??....who the hell calls it that???....penetrating SPRAY!!!

darrylt
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Doesn't say what year. is it 1994? 2015? or what?

duckmcdonald
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Thanks, just note that the "nuts" as you called them are bolts. but thanks for the video

Superbird
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