5 REASONS why! How to UPGRADE E-Bike HUB MOTOR from HALL SENSOR to SENSORELESS! Bafang Himiway

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Can you please tell me what controller you used with the original hub before you removed the sensors?

felonebike

This a great idea. I am learning about these motors because my bike broke and this is a very straight forward solution. I would try 14 gauge wire but 12 definitely works

JoeNathan

But you are a gosh dang genius. I didn't realize you could do that with a hub motor. I have a very powerful 2500 watt hub motor that that must have been. What happened as a wires melted on the inside cuz I took it apart and everything looks fine but it just would not work and now I'm going to replace those wires with the 12 gauge and man. You are a lifesaver because I didn't know what was going to do. The only thing I wish they would make is Thur axle hub motors then I could install it on my through axle bike

jonathanbyrd

Hi. I have a question, did you change the controller for this? If yes, can you recommend a good sensorless controller as replacement? thanks

Chink

i had to change the phase wire to expensive air craft grade and also drill out axle abit, we also find that removing the insulation from the phase wires and covering them in justn heat shrink is much thinner than normal insulation

angusmcgil

did you change the controller for this? Can you recommend a good sensorless controller as replacement? Thank you!

patrickmichael

What kind of controller are you using?

JoeCruz-uz

What controller are you using to run it?

brennerborec

Would any sensor less controller work? Or is it possible to hack a sensored controller to behave like a sensorless controller?

SonnetGomes

mind you, these bafang motors dont melt under normal useage and normal voltage and currents, ive had them work for years without an issue, its only when you over volt or boost current do these issues pop up, .but boy can these things go fast on 72 volts i ve one as the front motor on my stealth bomber bike, its set up for launch control mainly, i run it with a sabvoton svmc 7245 unlocked version, but i changed to metal gears and mad custom hub sinks to help with heat

angusmcgil

In my experience, hall less is a pita. Yes a sensor less controller works (by using the voltage produced by the coils as a magnetic passes over them to tell the controller the rotors position), but start up is very rough and often locks the motor. I had to be extremely gentle with the throttle until the motor was turning relatively fast before I could use any power. Very difficult hill starts. My experience is with mxus hubs, very similar to bafang.

yodab.at

If you do this to the motor will the stock himiway controller still work or do you need a different one

williamdukowitz

Did you have to also change controller? Because I have a himiway cruiser for two and a half years but seeing this makes me wonder 😢

Xtrafix

just FYI there is a tool to remove the cluster it has a cut out grove down one side so the cable silides through or you can just cut out 4mm with the grinder ive done both

angusmcgil

I have a Nucular 12F controller that allows me to switch between senseless and with halls. Trust me when I tell you that you want halls if you can get them. It is soooo much smoother, quieter and no labored jerkiness on from a dead stop.

katherinecreamer