Load Testing of a 25 Ton Electric Winch - Aicrane

We are currently in the process of conducting load testing on our AQ-JM 25-ton electric winch, destined for a valued client in Uruguay. This testing is crucial to guarantee that the winch meets the standards, ensuring optimal performance when lifting heavy loads in the client's operational setting.

Load Testing: A Vital Quality Check

Load testing is an integral part of the winch manufacturing process. It involves subjecting the equipment to simulated loads to ensure its reliability under real-world conditions. The primary objectives include validating structural integrity, assessing load-bearing capacity, and identifying potential operational issues.

The Process of Load Testing

Our load testing process follows a systematic approach:

Preparation: The winch undergoes a comprehensive inspection to ensure all components are in optimal condition, including the electrical system, gearbox, and brakes.

Load Simulation: The winch is subjected to incremental loads to assess its performance at different capacity levels.

Duration Testing: Operational under load for extended periods, this step assesses durability and thermal performance to identify any potential issues related to overheating or excessive wear.

Emergency Stop Testing: The emergency stop functionality is tested to ensure the winch can halt operations promptly and safely in emergencies.

Operational Checks: Throughout testing, operators monitor the winch's performance, including speed control, load balancing, and overall stability.

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