Chatter is Scrapping My Parts, So I Made This…

This method saved my part with an 8 to 1 stick out ratio.
When machining for the medical industry parts have to be made perfectly.
Using the capabilities of the Tornos SwissDeco 36 I created my own steady rest using the X1 and X2 co-linear Axis.

00:00 Testing 1 Pass and Segmented 2 Pass on 8 to 1 Ratio
00:39 Design and Machining Steady Rest on DN Solutions BVM 5700
01:57 Installing the Steady Rest on Tornos SwissDeco 36
03:20 Testing the Steady Rest with 8 to 1 Ratio
04:25 Comparing the Results
05:05 Getting Ahead in CNC Machining

#Machining #Machinist #Engineering

[donniehinske]

So much fun to show everyone this technique! This kind of stuff is why I love Swiss machining!!! There’s always a cool solution to the problem! Also glad to see Bro Rogan in the video! 😂😂

[blackviking]

I always enjoy your machining videos. They're like the "Lifestyles of the Rich and Famous" for all of us hobby machinists.

[Autonate_]

Surprised Barry didn't show up at the mention of chatter in the part, love the swiss videos, keep them coming!

[Sara-TOC]

Simple yet effective solution! Never a dull moment in the Swiss department. Cool video, Donnie!

[douglascalhoun]

Thinking outside the box is the best skill to have in this current environment. Solving problems will get you ahead of all the other people who can not find a solution.

[tj]

Calling the tool in MDI to find its location when it would otherwise be a pain working it out, is a great technique and one I use often.
Great video btw, and very helpful on so many levels. You guys are great. 💪🏼👍🏻

[ronaldhill]

I've been watching for a decade now. It's just amazing how far you guys have come. My favorite source of cnc info then and now.

[lockplace]

Thats what makes this job fun, every day is different.

[nbieri]

Great video Donnie showing how awesome those Swiss machines are!

[trevorgoforth]

Good video Donnie, way to think outside the box and solve a problem quickly and effectively! Nice editing Corey!

[russellofcnc]

Look that surface finish! Very creative solution, Donnie!

[wilsonrawlin]

Outstanding video! New tech using old school fix. Some things never change. You are one smart young man. Wish you all the best.

[KylieGranno]

Awesome video Donnie! It's so cool seeing a problem and then making the solution, even better when it solves everything. The testimony to giving some extra effort and making moves in the field is great advice, something everyone should look into! Bro at the end is awesome!! 🤣

[ManuelRamcanny]

Watching this channel warmths my heart. ❤
Still waiting for more Syil X5 videos! 💪

[ryanbrumbaugh]

Ran CAD drafting for 5yrs at my last job, plasma operation and drafting....now run bot forge for American Axle trying to move to the tool room to get back into drafting...these videos help always a pleasure grewt work

[Trapped_in_the_Dunya]

When i was machining large thin disks, I figured out that fluctuating the surface speed while machining actually broke the harmonics causing surface chatter. It led to a drop in tool life but the gains in time saved during machine was more profitable.

[Petertje]

love to see Donnie videos! Really hope you could do more cool macro stuff in the future!:)

[RogerTurney]

Been a Manufacturing Eng. for over 45yrs, Titan is the best source for difficult machining solutions I've ever seen.

[berniepragle]

Back a lot of years ago, I used to grind long skinny feed screws at Hardinge. I cut a similar V notch in the handle of my plastic hammer to push them into the wheel to hurry things along (already using a steadyrest).
BTW, I was the person that designed Hardinge Swiss Collets and Guide Bushings, back in 1993. Also many other things at Hardinge.

[jamesweatherbie]

Dont you love it when you have an idea for machining a part and it works flawlessly